Group Profile
Illovo Sugar is a leading, global, low-cost sugar producer and a significant manufacturer of high-value downstream products. The group is Africa’s biggest sugar producer and has extensive agricultural and manufacturing operations in six African countries. Downstream products include furfural (used mainly in lube oil refineries for the purification of oils), furfuryl alcohol (used mainly to produce a resin in the foundry industry as a binder for foundry sands), diacetyl and 2.3-pentanedione (both used as high-quality natural flavourants), Agriguard (an agricultural nematicide), BioMass Sugar (a sugar cane-based fertiliser), ethyl alcohol and lactulose (a natural laxative). Illovo is listed on the JSE Limited. It is a subsidiary of Associated British Foods plc which holds 51% of the issued share capital.
Excellent climatic and soil conditions in the group’s countries of operation, accompanied by irrigation from secure water sources, are ideal for the cultivation of high-yielding and good quality sugar cane. The group manages agricultural estates in each of the countries in which it operates and in the past season these estates produced an aggregate of 6.1 million tons of cane. In addition, independent growers supplied an aggregate of approximately eight million tons of cane to Illovo’s sugar factories, mainly to those in South Africa. Sugar production in 2009/10 amounted to 1.685 million tons, comprising 663 000 tons produced in South Africa, Malawi 295 000 tons, Zambia 315 000 tons, Swaziland 210 000 tons, Tanzania 121 000 tons and Mozambique 81 000 tons.
The group also has a 30% equity investment in Gledhow Sugar Company (Pty) Limited which produced 132 000 tons of sugar in 2009/10.
The most recent independent survey of international sugar production costs covering in excess of 100 sugar producing countries, for the period to 2006/07 to 2009/10 indicated that, of the six countries in which Illovo operates, three are in the top ten lowest cost cane sugar producers in the world and all six are within the top 30.
The group is a major supplier of sugar to African consumer and industrial markets, particularly in its own countries of operation. In Malawi, Illovo is that country’s sole sugar producer and in Zambia, it manufactures 94% of all local production. The group’s share of industry production in South Africa is 30%, Swaziland 35%, Tanzania 46% and Mozambique 32%. Illovo has significant and increasing access to preferential markets in the European Union (EU) and the United States of America (US), whilst the operations outside South Africa also have access to the South African Customs Union (SACU) market in terms of the Southern African Development Community (SADC) Sugar Protocol on Trade. Pre-packed and bagged sugar is supplied into other regional markets within Africa. The group, through the South African sugar industry exports sugar into the world free market. Syrup and speciality sugars are produced in South Africa and Zambia mainly for domestic consumption, whilst speciality sugars made in Malawi and Zambia are produced for preferential markets in the EU and in the case of Malawi also in the US.
The majority of downstream production is sold internationally into high-value, niche markets. Furfural and its derivatives are produced at the Sezela mill complex on the south coast of KwaZulu-Natal. High quality ethyl alcohol, from which various grades of alcohol are made, is produced at the Merebank plant in Durban and at the Glendale distillery on the north coast. Lactulose is also manufactured at Merebank.
In recognition of the group’s interdependence with the communities in which it operates, across six African countries, Illovo co-ordinates a wide range of social investment-related programmes focusing on basic needs such as the provision of water and sanitation, access to health care, education delivery and involvement in community outreach programmes. Illovo also provides considerable training and other support to local indigenous growers in order to promote sustainable agriculture and economic development activities. Total cane supplies from these growers, including community-based co-operative schemes, amount to 2.0 million tons annually, generating revenue of approximately R645 million. Particular attention is given to preferential procurement with the aim of promoting and supporting the development of small and medium-sized businesses which supply goods and services to both cane growers and neighbouring communities, and to the group.
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